RENOLIT GORCELL

RENOLIT GORCELL: LIGHT TO BE STRONG

By combining RENOLIT WOOD-STOCK composite panels with a lightweight honeycomb structure RENOLIT GORCELL is a versatile product with outstanding properties: Using thermal deformation gives rise to complex sandwich components that are light and durable at the same time. The honeycomb structures hold was a lot of pressure and are also waterproof. Components RENOLIT GORCELL also can be produced inexpensively and are fully recyclable.

Thanks to these features, the honeycomb structures is particularly suitable for use in components inside the vehicle:

  • boot floor and spare wheel covers
  • Ground the passenger compartment and underfloor systems
  • decorative panels for applications in the truck segment
  • headliner linings etc.

RENOLIT GORCELL can be combined with surface materials of various kinds:

  • RENOLIT WOOD-STOCK plates
  • Decorative foils made of PP, TPO, …
  • Scratch Protector
  • Non-Woven materials
  • Fabrics

It Combines the excellent properties of RENOLIT WOOD-STOCK with at ultra-light honeycomb structure.

  • Lightweight
  • HIGHLY STIFF
  • THERMOFORM ABLE
  • COST COMPETITIVE
  • 100% RECYCLABLE
  • HIGH COMPRESSION RESISTANT
  • HUMIDITY / WATER RESISTANT

 

 

  • Honeycomb 1
  • Honeycomb 2
  • Honeycomb 3
Honeycomb core

CORE

Thermoplastic polymers

L (light)
Thickness: from 4 to 7 mm

M (MEDIUM)
Thickness: from 8 to 18 mm

S (STRONG)
Thickness: > 20 mm

Produced using EconCore Technology

RENOLIT TECNOGOR

SKIN

Thermoplastic polymers (filled or unfilled), i.e. PP, PET, etc.

RENOLIT WOOD-STOCK (polyolefin and wood fibres composite)

RENOLIT TECNOGOR (polyolefin and natural/mineral fibres composite)

Special composite layers

RENOLIT ALKORCELL

EXTERNAL FINISHING

Aesthetic films, Technical films, Nets, Non-wovens , Special layers

The thermoformability

  • Honeycomb thermoforming 1
  • Honeycomb thermoforming 2

Molded finished parts can be achieved through an one shot thermoforming process. This characteristic is due to the rheological properties of the composite skins and to a low coefficient of heat exchange.
The isolated air in the closed cells guarantees a reduced in-flux
of heat inside the honeycomb core which ensures
the maintenance of the honeycomb core structure during thermoforming process.

Fully recyclable - Environmentally friendly

Recycling process

We offer our customers the possibility of taking back wastes
which result from the processing of our products. This material
can be re-introduced into the panel production process.
Naturally, all materials which are re-introduced into the manufacturing process are subjected to rigorous quality controls.
The scrap collection can be implemented close to the thermoforming process line by installing a milling or grinding machine which produces the regrind material.